CNC Rotary & Carved Signs in Baldwin County, Alabama
Dimensional Letters • V-Carve Panels • Inlays — Clean, Architectural Detail
Design • CNC Routing • Finishing • Permitting • Installation
Precision-carved signs that bring your brand to life. At USA Signs & Graphics in Foley, AL, we machine HDU, hardwoods, PVC, acrylic, and aluminum composites with crisp toolpaths and durable finishes—built for Gulf Coast weather and daily visibility.
Why Carved & CNC Works
CNC (Computer Numerical Control) routing converts vector art into clean, repeatable toolpaths—so serifs stay sharp, curves stay smooth, and lettering reads from lobby distance to roadway. Routed panels, V-carved letters, and inlay work add depth, shadow, and dimension that flat prints can’t fake.
We run proof → machining → finish with profiles, depths, and edge treatments planned up front. Panels are sealed, primed, and paint-filled; topcoats are chosen for heat, humidity, and salt air. Mounting is engineered for stand-offs, frames, posts, or raceways—using stainless/anti-corrosion hardware where it counts. The result is a refined, long-service sign.
Applications
- ➤ Monument & building panels with routed lettering
- ➤ Interior plaques & donor walls with inlays
- ➤ Dimensional logos & letter sets for lobbies and reception
- ➤ Neighborhood entries, parks & campuses with durable finishes
Performance Advantages
- ➤ Highly detailed carving: fine fonts, logos, complex shapes
- ➤ Consistent precision: CAD/CAM toolpaths, repeatable quality
- ➤ Coastal-ready: primers, marine enamels, UV clearcoats
- ➤ Serviceable: repaintable finishes, replaceable letters



Design → Machine → Finish
Vector-clean art, toolpath planning, and finishing built for weather.
1) Artwork & Proof
Profiles, depths, fills, and edges approved; readability checks.
2) CNC & Prep
HDU/PVC/wood routing; sanding; sealing; crisp edges and corners.
3) Finish & Install
Paint systems, metallics/gilding by request; clean, code-ready mounts.
Specs & Options
Dimensional results, matched to your space.
Specs (Typical)
- ➤ Materials: HDU, PVC, hardwood, ACM, acrylic
- ➤ Depth: V-carve, pocket, and profile cuts (multi-pass for deep relief)
- ➤ Finish: durable enamels, metallics, gilding by request
Options (Tailored)
- ➤ Inlays: metal/acrylic in wood or HDU
- ➤ Edges: chamfer, roundover, beveled frames
- ➤ Mounting: studs, cleats, concealed frames, stand-offs
Based in Foley, AL, we proudly serve: Gulf Shores, Orange Beach, Daphne, Fairhope, Robertsdale,
Bay Minette, Elberta, Loxley, Spanish Fort, Summerdale, Silverhill, Magnolia Springs, Bon Secour, and Perdido Beach.
Frequently Asked Questions
Materials, sizing, finishing & care
- What materials can be used? HDU, PVC, hardwoods, acrylic, aluminum composites (ACM) and more—we’ll spec per site and finish.
- How big can my sign be? From small plaques to large monuments. Multi-panel tiling allows oversized formats.
- Can you match a logo or specific font? Yes. We use vector/CAD files for accurate shapes, kerning, and stroke weights.
- What’s the typical lead time? Most projects run 7–14 business days after proof approval; permitting/electrical may add time.
- Do you install and remove existing signs? Yes. We handle removals, patching as needed, and install with clean, code-ready hardware.
- How do finishes hold up on the coast? Coastal primers, marine enamels, and UV clearcoats; stainless/anti-corrosion hardware where exposed.
- Maintenance & lifespan? Mild soap wash; refinishes are straightforward. Properly sealed signs often exceed 10 years outdoors.
- Lighting options? Edge- or halo-lighting can be integrated; we’ll advise on power supplies and controls.
- Do you offer design services? Absolutely—concept to proof, with color management and brand-true layouts.
- What does it cost? Price depends on material, size, depth, and finish. Request a quote and we’ll itemize everything.